Explosion-proof diesel engine monorail crane locomotive

Negotiable
China
High-Tech Industrial Development Zone, Shaoshan City, Hunan Province
13317325095
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Product Introduction

The explosion-proof diesel engine monorail crane locomotive is mainly composed of a cab, a drive unit, a diesel engine main engine, a cooling unit, a speed protection trolley, a load-bearing trolley, a pull rod, a lifting beam, etc.

Main components

Swing arm semi-motor drive device
 
The swing-arm semi-motor drive unit consists of a hydraulic semi-motor, travel wheels, friction wheels, brakes, left and right swing arms,and a clamping cylinder.
It uses a swing-arm support structureconnected to the friction wheels via an intermediate short shaft. It has a rated traction force of 30 kN and is equipped with a working brake and a safety brake, both with a braking force of 45 kN.
 
Full motor drive
 
The full motor drive unit consists of a hydraulic full motor, travel wheels, friction wheels, guide wheels, brake devices, clamping cylinders and valve groups.
The hydraulic full motor is directly connected to the friction wheels. The advantages of this drive unit are simple structure and easy maintenance. It is equipped with a working brake and a safety brake, and the braking force is 45kN.
 
Host
 
The main engine consists of an explosion-proof diesel engine, a closed variable pump, a water wash tank, a hydraulic oil tank, a fuel tank,a diesel engine cooling system, and an automatic fire extinguishing device.
The accompanying explosion-proof diesel engine meets China III emission standards and can be safely used in high-gas and dusty environments underground.
The engine is compact, has a large torque reserve, and delivers constant torque output at low speeds.
The hydraulic parts are imported brands with high reliability. The main pump adoptsDAThe closed-loop hydraulic system ensures smooth operation and minimal pollution.
Electro-hydraulic control and fully hydraulic braking enable continuous, direct transport from the surface or pit yard to the mining face over long distances. Equipped with an automatic fire extinguishing device, it detects temperature and triggers the device for automatic fire extinguishing.
A manual trigger is also available for manual activation. 
 
Diesel engine monorail crane cooling device
 
The cooling device consists of a cooling box frame, a hydraulic oil air-cooled heat dissipation system, and an electrical control system, and is generally suspended below the drive unit.
 
Translational semi-motor drive device
 
The translational semi-motor drive device consists of a hydraulic semi -motor, roller bracket, travel wheel, friction wheel, guide wheel, brake device, clamping cylinder, etc.
The translational semi-motor adopts a translation bracket structure, connected by an intermediate long shaft with a friction rated traction of 30KN, and the braking force of the brake is greater than 45KN.
Product Parameters
Table 1: Comparison of maximum and transport slopes for 110kW explosion-proof diesel engine monorail cranes
Locomotive model\Slope (°) 10° 15° 20° 25°
DCR360/110Y 80 80 74 54 42
DCR300/110Y 80 80 60 44 34
DCR270/110Y 80 80 53 39 30
DCR240/110Y 80 70 46 33 25
DCR210/110Y 80 60 40 28 21
DCR180/110Y 80 51 33 24 18
DCR150/110Y 78 43 28 20 15
DCR120/110Y 61 33 22 15 11
Note: The load in the table is the safe load of the locomotive (safe load = deadweight of the lifting beam + weight of the cargo).

 

Table 2: Load comparison table of 160kW explosion-proof diesel engine monorail crane locomotive

Locomotive model\Slope(°)

10° 15° 20° 25°
DCR420/160Y 80 80 80 64 50
DCR390/160Y 80 80 80 59 46
DCR360/160Y 80 80 74 54 42
DCR330/160Y 80 80 66 49 38
DCR300/160Y 80 80 60 44 34
DCR270/160Y 80 80 53 39 30
DCR240/160Y 80 70 46 33 25
DCR210/160Y 80 60 40 28 21
DCR180/160Y 80 51 33 24 18
DCR150/160Y 78 43 28 20 15
DCR120/160Y 61 33 22 15 11
Note: The load in the table is the safe load of the locomotive (safe load = deadweight of the lifting beam+weight of the cargo).

 

Performance parameter table

Table1:Performance parameters of 110kW explosion-proof diesel engine monorail crane locomotive
Project/Parameter DCR120/110Y DCR150/110Y DCR180/110Y DCR210/110Y
Traction force(kN) 120 150 180 210
Braking force (kN) 180~240 225~300 270~360 315~420
Number of drive units 4 5 6 7
Number of brakes 10 12 14 16
Maximum operating speed(m/s)
(Full drive/4 drive)
2.2/2.2 1.7/2.2 1.4/2.2 1.2/2.2
Maximum climbing ability(°) 25
Track Turn Radius (m) level ≥4
vertical ≥8
Rail type 1140E/I140V/I140E (with rack)
Single drive unit traction force (kN) 30
Braking force of single drive unit(kN) 45~60
Lo comotive dimensions (length x width x height) m 17.4x1x1.3 19.1x1x1.3 20.1x1x1.3 22.5x1x1 .3
-
Deadweight (excluding lifting beam) (kg) 7.58 9.7 10.4 11.9
Explosion-proof firewood  Oil engine model MA6107DZLYFB(A)
Power/speed(kW/rpm) 110/2200
Fuel tank capacity(L) 150
Hydraulic pump model A4VG280
Hydraulic motor model MCR5H565
Hydraulic pump displacement(mL/r) 280
Hydraulic motor displacement(mL/r) 565
Main system pressure (MPa) 35

 

Project/Parameter DCR240/110Y DCR270/110Y DCR300/110Y DCR330/110Y DCR360/110Y
Traction force(kN) 240 270 300 330 360
Braking force (KN) ~ ~ ~ ~ ~
Number of drive units 8 9 10 11 12
Number of brakes 18 20 22 24 26
Maximum operating speed(m/s)
(Full drive/4 drive)
1/2.2 0.9/2.2 0.8/2.2 0.7/2.2 0.6/2.2
Maximum dimbing ability(°) 25
Track Turn Radius (m)  level ≥4
vertical ≥8
Rail type 1140E/140VA140E (with rack)
Single drive unit traction force(kN) 30
Braking force of single drive unit
(kN)
45~60
Locomotive dimensions (length x width x height) m 24.2x1x1.3 25.9x1x1.3 27.6x1x1. 3 29.3x1x1.3 31.0x1x1.3
Deadweight (excluding lifting Beam)(kg) 12.6 13 13.4 14.2 14.5
explosion-proof diesel engine model MA6107DZLYFB(A)
Power/speed
(KW/rpm)
110/2200
Fuel tank capacity (L) 150
Hydraulic pump model A4VG280
Hydraulic motor model MCR5H565
Hydraulic pump displacement
(mL/r)
280
Hydraulic motor displacement
(mL/r)
565
Main system pressure(MPa) 35

 

Table2:Performance parameters of 160kW explosion-proof diesel engine monorail crane locomotive
Project/Parameter DCR150/160Y DCR180/160Y DCR210/160Y DCR240/160Y
Traction force(kN) 150 180 210 240
Braking force (kN) 225~300 270~360 315~420 360~480
Number of drive units 5 6 7 8
Number of brakes 12 14 16 18
Maximum operating speed(m/s) (Full drive/4 drive) 1.7/2.2 1.4/2.2 1.2/2.2 1/2.2
Maximum climbing ability (°) 25
Track turing radius(m) level ≥4
vertical ≥8
Rail type 1140E /1140V/1140E (with rack)
Single drive unit traction force 30
Braking force of single drive unit (kN) 45~60
Locomotive dimensions (length x width x height) m 19.1x1x1.3 20.1x1x1.3 22.5x1x1.3 24.2x1x1.3
Deadweight (excluding lifting beam)(kg) 9.7 10.4 11.9 12.6
explosion-proof diesel engine model MA6107DZLYFB(A)
Power/speed (kW/rpm) 160/2200
Fuel tank capacity(L) 150
Hydraulic pump model A4VG280
Hydraulic motor model MCR5H565
Hydraulic pump displacement (mL/r) 280
Hydraulic motor displacemen(tmL/r) 565
Main system pressure (MPa) 35

 

Project/Parameter DCR270/160Y DCR300/160Y DCR330/160Y DCR360/160Y DCR390/160Y DCR420 160Y
Traction force (kN) 270 300 330 360 390 420
Braking force (KN) 405~540 450~600 495~660 540~720 585~780 630~840
Number of drive units 9 10 11 12 13 14
Number of brakes 20 22 24 26 28 30
Maximum operating speed(m/s) (Full drive/4 drive) 0.9/2.2 0.8/2.2 0.7/2.2 0.6/2.2 0.5/2.2 0.5/2.2
Maximum climbing ability(°) 25
Track Turn Radius (m) level ≥4
vertical ≥8
Rail type 1140E/I140V/1140E (with rack)
Single drive unit traction(kN) 30
Single drive unit braking force(kN) 45~60
Locomotive dimensions (length x width x height) m 25.9x1x1.3 27.6x1x1. 3 29.3x1x1.3 31.0x1x1.3 32.7x1x1.3 34.4x1x1.3
Weight(excluding lifting Lifting beam)(kg) 13 13.4 14.2 14.5 15.5 16.4
explosion-proof diesel engine model MA6107DZLYFB(A)
Power/speed
(kW/rpm)
160/2200
Fuel tank capacity(L) 150
Hydraulic pump model A4VG280
Hydraulic motor model MCR5H565
Hydraulic pump displacement (mL/r) 280
Hydraulic motor displacement 565
Main system pressure (MPa) 35