German machinery manufacturer Igus launches E1 series one-piece injection-molded energy chains
2026-06-18 15:17
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en.Wedoany.com Reported - German motion plastics technology company Igus GmbH will launch multiple new energy chain products in 2026, covering various application fields such as robotics, cleanrooms, heavy machinery, and compact spaces. The new products include the lightweight robotic energy chain Triflex R light, cleanroom energy chains C6 and e-spin system, horizontal application energy chain Micro Flizz, heavy-duty P4.1 roller energy chain, E4.1L lean manufacturing energy chain, and the E2C.10L eco-friendly energy chain made from recycled materials.

Triflex R light is a lightweight multi-axis energy chain launched by Igus for robotic applications. Based on the Triflex R enclosed design, it adopts a modular lightweight structure that can slide freely along the outer contour of the robot, suitable for tool changers, calibration, and other scenarios. This product utilizes the "trailer design" principle, enabling smooth motion on three axes, with longitudinal axis torsion up to ±380°/meter and a minimum bending radius of 58 to 145 millimeters. Its "EasyChain" design allows cables to be manually pushed into elastic brackets for tool-free quick installation.

In the cleanroom field, Igus has introduced the C6 energy chain and e-spin system. The C6 energy chain is certified by the Fraunhofer Institute for Manufacturing Engineering and Automation (Fraunhofer IPA) in Germany, meeting ISO Class 1 cleanroom standards. The e-spin system provides compact and durable energy supply over travel distances of up to 30 meters, suitable for microelectronics, semiconductor, and battery production. For electric truck charging scenarios, Igus has developed the e-tract DC suspended horizontal energy chain system, which moves charging cables overhead to reduce the risk of damage and theft, featuring an ergonomic design.

Micro Flizz is a compact energy chain system designed specifically for horizontal applications such as automated warehousing systems and industrial roller shutters. It operates within aluminum guide channels and features an enclosed design to prevent dust ingress. The system supports combinations of power, data (copper or fiber optic), and pneumatic lines, with a modular design allowing flexible adjustment of chain width, height, and bending radius. In tests, Micro Flizz completed over one million cycles at a speed of 4 m/s, running approximately 6,000 kilometers. Igus CEO Frank Blasé stated that the system provides a reliable physical connection solution for small and medium-sized equipment.

The P4.1 roller energy chain is designed for long-stroke applications with travel distances exceeding 1,000 meters and speeds over 5 m/s. Each chain link features maintenance-free plain bearings made of high-performance polymer, extending service life by more than double, with operational performance reaching 375,000 kilometers. Optional smart sensors enable predictive maintenance, making it suitable for quayside container cranes on new ultra-large container ships. The E4.1L series features a new separation system that can reduce assembly time by up to 80%, ideal for lean manufacturing processes. The E2C.10L is made from recycled igumid CG material, increasing internal space while reducing external width.

Additionally, Igus has developed the E1 series compact one-piece energy chain prototype, designed specifically for tight spaces such as vending machines and laboratory equipment. It uses a one-piece injection molding process and requires no tools for installation. Igus is inviting design engineers to participate in pilot projects to adapt to different application scenarios. These new product launches further enrich Igus's portfolio in industrial automation, clean manufacturing, and sustainable engineering.

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