China Railway Eryuan Builds Integrated Prevention and Control System for Adverse Geological Tunnels
2026-07-13 11:48
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en.Wedoany.com Reported - China Railway Eryuan Engineering Group Co., Ltd., relying on hundreds of key and difficult tunnel projects, has built an integrated technical system of "risk identification + comprehensive prevention and control" for adverse geological tunnels, to address the challenges of tunnel construction in the complex geological environment of western China. This technical system covers key technical areas such as multi-dimensional survey, gas prevention and control, soft rock prevention and control, karst prevention and control, rockburst prevention and control, and high ground temperature prevention and control.

In the survey phase, traditional technologies have limited detection dimensions, making it difficult to accurately identify deep-seated hazards. China Railway Eryuan has innovatively constructed an "air-ground-borehole-tunnel" three-dimensional fine exploration system for adverse geology. It uses airborne geophysical surveys for macro-level screening, ground geophysical surveys for detailed profile analysis, ultra-deep drilling and comprehensive logging for fine stratigraphic classification, and then combines tunnel advanced geological prediction technology to comprehensively identify adverse geology ahead of the tunnel face. The relevant results have been incorporated into the industry standard "Code for Investigation of Adverse Geological Conditions in Railway Engineering".

All challenges of underground engineering begin with the 'invisible' geology. Traditional survey technologies have limited detection dimensions, making it difficult to accurately identify deep-seated hazards. An innovative 'air-ground-borehole-tunnel' three-dimensional fine exploration system for adverse geology has been constructed, relying on airborne geophysical surveys for large-scale regional geological macro-screening, using ground geophysical surveys for detailed profile analysis of key sections, obtaining fine stratigraphic classification through ultra-deep drilling and comprehensive logging, and utilizing tunnel advanced geological prediction technology to achieve comprehensive identification of adverse geology ahead of the tunnel face. The relevant results have been incorporated into the industry standard 'Code for Investigation of Adverse Geological Conditions in Railway Engineering'.

Addressing the characteristics of gas being invisible, odorless, and prone to accidents once out of control, this system has established a "surrounding rock - primary support - secondary lining - construction joint" four-in-one sealing defense line based on the classification standards for gas tunnels in the railway industry. This mechanism integrates risk control throughout the entire lifecycle of the tunnel, from survey and design to construction and operation. This technology has supported the successful construction and operation of nearly 500 gas tunnels across China.

Gas is invisible and odorless; once out of control, it can cause combustion, explosion, or even outburst accidents. Based on the established classification standards for gas tunnels in the railway industry, a 'surrounding rock - primary support - secondary lining - construction joint' four-in-one sealing defense line has been built, integrating risk control throughout the entire lifecycle of the tunnel from survey and design to construction and operation, fundamentally solving the industry pain point of 'high risk, difficult control' for gas tunnels, and supporting the successful construction and operation of nearly 500 gas tunnels nationwide.

Facing the problem of large deformation of soft rock in deep-buried tunnels in the Hengduan Mountains region, this system has constructed a risk identification system of "precise in-situ stress measurement + multi-factor coupled identification + construction dynamic intelligent recognition", achieving quantitative and full-cycle identification of soft rock large deformation risk for the first time. Furthermore, the system pioneered active control technology for large deformation, built a full-cycle intelligent monitoring platform, and formed a closed-loop linkage of "monitoring and early warning - dynamic optimization design - rapid reinforcement construction", successfully overcoming the control challenge of large deformation exceeding 6 meters at depths over 1,000 meters, supporting the safe construction of railways such as Sichuan-Qinghai, Lijiang-Shangri-La, and Dali-Ruili.

Deep-buried tunnels in the Hengduan Mountains region have long been plagued by high in-situ stress soft rock, leading to prominent problems such as steel frame distortion, support encroachment, and large deformation of surrounding rock. By constructing a risk identification system of 'precise in-situ stress measurement + multi-factor coupled identification + construction dynamic intelligent recognition', quantitative and full-cycle identification of soft rock large deformation risk has been achieved for the first time; pioneering active control technology for large deformation, building a full-cycle intelligent monitoring platform, and forming a closed-loop linkage of 'monitoring and early warning - dynamic optimization design - rapid reinforcement construction', successfully overcoming the control challenge of large deformation exceeding 6 meters at depths over 1,000 meters, supporting the safe construction of railways such as Sichuan-Qinghai, Lijiang-Shangri-La, and Dali-Ruili.

For karst disasters, this technology precisely locks onto disaster hazards through a "macro identification - progressive detection - risk identification - intelligent perception" four-in-one detection of concealed karst. The system pioneered zoned drainage technology for high-pressure water-rich karst tunnels and developed a complete set of treatment technologies, including new convex-shell drainage structures and new construction joint pressure-reducing and seepage-reducing structures, supporting the successful breakthrough of dozens of high-risk karst tunnels, including the Guiyang-Nanning and Chengdu-Guiyang high-speed railways.

The karst landform of the Yunnan-Guizhou Plateau is characterized by numerous caves and intertwined underground rivers, leading to endless problems of water and mud inrush and structural instability. Through a 'macro identification - progressive detection - risk identification - intelligent perception' four-in-one 'CT scan' of concealed karst, disaster hazards are precisely locked; pioneering zoned drainage technology for high-pressure water-rich karst tunnels, developing a complete set of treatment technologies such as new convex-shell drainage structures and new construction joint pressure-reducing and seepage-reducing structures, supporting the successful breakthrough of dozens of high-risk karst tunnels, including the Guiyang-Nanning and Chengdu-Guiyang high-speed railways.

In terms of rockburst prevention and control, based on clarifying the incubation laws of rockburst, this system constructed for the first time a multi-field coupled rockburst identification mechanism of "strong compression - high in-situ stress - brittle rock mass - excavation disturbance", complemented by a real-time monitoring, early warning, and safety prevention and control system. The relevant technology supported the safe construction of the Bayu Tunnel on the Lhasa-Nyingchi Railway.

The geological structure of the suture zone on the Qinghai-Tibet Plateau is active, with brittle and hard rock masses and extremely strong compressive stress. During tunnel excavation, ejection-type rockbursts are highly prone to occur, posing a major safety hazard at the construction frontline. Based on clarifying the incubation laws of rockburst, a multi-field coupled rockburst identification mechanism of 'strong compression - high in-situ stress - brittle rock mass - excavation disturbance' was constructed for the first time, complemented by a real-time monitoring, early warning, and safety prevention and control system, transforming rockburst from 'unpredictable and unpreventable' to 'controllable and preventable', supporting the safe construction of the Bayu Tunnel on the Lhasa-Nyingchi Railway.

For the construction environment of high ground temperature tunnels, based on the comprehensive identification of deep geothermal conduction, fault structure heat conduction, groundwater thermal circulation, and excavation disturbance heat release, the system has formed a "cyclic detection - dynamic assessment - intelligent early warning" system. It proposed for the first time a high-temperature-resistant support design method and developed new cooling and protection equipment, achieving safe operation in high-temperature tunnels with local temperatures up to 90°C, supporting the safe breakthrough of the Sangzhuling Tunnel on the Lhasa-Nyingchi Railway.

Deep-buried tunnels are affected by the combined effects of geothermal conduction, fault structures, and groundwater thermal circulation, resulting in extremely high local tunnel temperatures (up to 90°C) and extremely harsh construction environments, akin to an 'underground sauna'. Based on the comprehensive identification of deep geothermal conduction, fault structure heat conduction, groundwater thermal circulation, and excavation disturbance heat release, a 'cyclic detection - dynamic assessment - intelligent early warning' system has been formed. A high-temperature-resistant support design method was proposed for the first time, and new cooling and protection equipment was developed, achieving safe operation in high-temperature tunnels, supporting the safe breakthrough of the Sangzhuling Tunnel on the Lhasa-Nyingchi Railway.

China Railway Eryuan stated that it will continue to delve into core technologies in the field of underground engineering to cope with deeper, more dangerous, and more complex geological conditions.

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