The Smart End Cover product is an intelligent motor device that integrates online temperature and vibration monitoring, automatic adjustment, and more. The end cover has built-in temperature, current, and bearing vibration sensors, requires no external power supply, and connects to an edge intelligent terminal to achieve real-time collection and monitoring of temperature and other data. Through wireless data transmission, it achieves data collection, intelligent diagnosis, automatic oiling, fault alarms, and the organic integration of all fault detection, eliminating the impact of motor faults requiring inspection tours and operational failures. It has an embedded automatic oiling system that supports scheduled and remote-controlled oiling, ensuring long-term self-sustained extension, fault localization, and monitoring for the motor.
Product Advantages
It increases savings in equipment maintenance. When a fault occurs, it transforms reactive planned maintenance into proactive planned maintenance, improving the continuity, reliability, and safety of the production process, enhancing fault localization and fault cause analysis, and providing a reference for customers' maintenance decisions.
Traceability of various operational information of the equipment.
Reduced workload and reduced work pressure.
Scope of Application
Widely applicable to condition monitoring, alarming, and operation management scenarios for rotating equipment (motors, various pumps, fans, compressors, etc.) in enterprises such as petroleum, chemical, metallurgy, power, transportation, and machinery manufacturing. It can match multiple models and any motor.
The Xiangdian E-MOTORS SYSTEM rotating equipment condition monitoring and diagnosis software used in conjunction with the Smart End Cover integrates equipment data collection, data storage, equipment management, condition monitoring, remote diagnosis, integrated analysis, fault warning, and health calculation, enabling all-weather real-time monitoring of rotating equipment operating status, intelligent fault diagnosis through monitoring, and through the equipment management module, intelligent operation and maintenance, preventive maintenance, and full lifecycle management of equipment.
Product Parameters
| Category | Parameter |
| Vibration Sensor | Measurement Range Vibration Velocity, Temperature, Displacement |
| Transmission Frequency 433MHz | |
| Transmission Power <200mw | |
| Transmission Distance 200m | |
| Vibration Sensor | Range ±16g |
| Vibration Range 1Hz-10KHz | |
| Sensitivity 110mv/g | |
| Temperature Sensor | Positioning Signal Acceleration |
| Warm-up Time 6s | |
| Range -40℃-200℃ | |
| Measurement Accuracy ±1℃ | |
| Smart Oiling | Single Oiling Volume 1.8ml |
| Oil Level Capacity 125ml | |
| Control Mode Scheduled Oiling, Smart Refilling | |
| Input Channel | Dual Channel |
| Power Supply Mode | Battery Powered |
| Explosion-proof Marking | Exib mb IC T6 Gb (Temperature) |
| Protection Rating | IP66 |
Economic Benefits
Avoid 95% of sudden shutdown accidents
Avoid unplanned shutdowns caused by sudden equipment failures and safeguard enterprise production benefits. Achieve real-time monitoring of temperature equipment, precisely analyze the operating status of key parts of each device, and ensure stable, controllable, and safe production operations.
Reduce 80% of operation and maintenance manpower
Transform manual inspection into intelligent operation and maintenance. Within one 3-year to 5-year motor operating cycle, reduce manual intervention and lower labor costs and operation and maintenance expenses. Based on a cost of 10,000 yuan per person per month, one unit can reduce maintenance personnel costs by approximately 800,000 yuan per year.
Extend service life by 30%
Through the management of the Smart End Cover's self-powered system, reasonably allocate equipment operating time and extend equipment service life.
