Technical Parameters

(1)24 hours × 365 days online real-time automatic monitoring

(2)Applicable wire rope diameter: Φ16-60mm

(3)Monitoring speed: 0-10m/s

(4)Passability: Unaffected by surface burrs, oil contamination, or deformation of the wire rope

(5)Distance between sensor and wire rope: 10–30mm

(6)Wire rope swing threshold: <10mm

(7)Sensor sensitivity: 1.5V/mT

(8)Electromagnetic induction signal-to-noise ratio: S/N > 85dB

(9)Maximum sampling accuracy: 2048 times/m

(10)System operating voltage: AC220V/127V ±10%/50Hz

(11)System communication network: Wireless / wired industrial Ethernet

(12)Docking communication protocol: TCP/IP, Modbus

(13)Dustproof & waterproof rating: IP67

(14)Operating environment: -20℃~+60℃ / RH ≤95%

(15)Continuous operating time: ≥168h

(16)Equipment service life: ≥10 years

Detection Rate

• Severe damage: Metal cross-sectional area loss rate reaches scrap limit 80%–100%, real-time detection rate 100%
• Heavy damage: Metal cross-sectional area loss rate reaches scrap limit 60%–80%, real-time detection rate 100%
• Moderate damage: Metal cross-sectional area loss rate reaches scrap limit 40%–60%, real-time detection rate 100%
• Mild damage: Metal cross-sectional area loss rate reaches scrap limit 20%–40%, real-time detection rate >99%
• Minor damage: Metal cross-sectional area loss rate reaches scrap limit 20%, real-time detection rate >95%

Repeatability

• Severe damage: 100%
• Heavy damage: 100%
• Moderate damage: 100%
• Mild damage: >99%
• Minor damage: >95%

Accuracy

• Steel wire rope metal cross-sectional area (LMA) loss rate detection error: < ±1%
• Twisted distance wire break number error: <1 wire*
• Steel wire rope diameter measurement error: ±1%*
• Steel wire rope length measurement error: <0.2%
• Damage point positioning accuracy: ≥99%

Note: *Partial configuration includes AI machine vision recognition system