en.Wedoany.com Reported - Shanghe Automation Instrument Equipment (Shanghai) Co., Ltd. has launched a series of online inspection solutions for pharmaceutical production scenarios, covering the entire process from raw materials, intermediates to finished product packaging, to address quality pain points such as metal foreign objects, weight anomalies, and packaging defects.
Quality control for drug release is shifting from end-of-line sampling to upstream processes, making full-process online inspection from raw materials, intermediates to finished product packaging a new direction for pharmaceutical companies' quality management. Quality risks such as metal foreign objects, missing tablets, empty packages, and missing instructions make the accuracy, stability, and compliance capabilities of online inspection equipment critical to quality control.
In solid dosage form production lines, Shanghe's flagship German MESUTRONIC PHARMATRON 07 HQ tablet and capsule metal detector operates at 500 kHz, achieving detection sensitivity of 0.25 mm for ferrous, 0.3 mm for non-ferrous, and 0.4 mm for stainless steel foreign objects. With a maximum throughput of 1 million tablets per hour, it features a 316 mirror-polished stainless steel rejection device that is easy to disassemble and clean. The built-in dedicated software complies with 21 CFR Part 11 standards, and each system comes with complete GMP validation documentation, facilitating direct use during FDA or HACCP audits. The equipment housing is made of mirror-polished stainless steel with IP65 protection rating, and the frame height can be manually adjusted with fine-tuning of the tilt angle, allowing integration with tablet dedusters or capsule polishers into a combined unit.
For powder, granular, flake, and bulk products, Shanghe's gravity-fall metal detectors can identify and reject typical metal contaminants such as welding slag, screws, and nuts. The equipment is designed with disassembly and cleaning logic in mind, matching the requirements of pharmaceutical cleanrooms for rapid changeover and cleaning validation.
Weight stability in the packaging section is a key indicator for detecting missing tablets, empty packages, or missing instructions. The WIPOTEC-OCS HC-A series dynamic checkweigher integrates Wipotec load cells with a high-precision product transport system in a compact frame, achieving a maximum dynamic accuracy of 50 mg (3σ). The system supports real-time production data collection and transmission, with a central HMI for managing product parameters, recording inspection results, and outputting statistical data.
Founded in 2003, Shanghe has long focused on integrated inspection equipment services for the food, chemical, and medical industries. The company currently has branch offices in Beijing, Jinan, Xiamen, Guangdong, and Chengdu, with a service network covering major pharmaceutical industry clusters in China.
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