Tower Leg Automated Welding Center

Negotiable
China
No.1877, Shunhe Road, Zhucheng City, Weifang City, Shandong Province
15063663276
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Product Introduction

- 1. This equipment is mainly used for welding tower leg bases. In addition to stiffener plates, it can complete the welding of 11 main welds on the main body, 1 back-gouging weld, and the welding of head sealing corners.

- 2. The original parametric programming solution allows automatic programming of the tower leg welding by simply entering a few parameters, regardless of the tower leg size.

- 3. The equipment features a high degree of automation with one-touch start, automatically completing the welding of the entire tower leg base.

- 4. The CNC tower leg positioner is driven by high-precision robot joint reducers paired with servo motors, ensuring precise and rapid positioning. The original quick clamping solution enables tower leg clamping to be completed in just 2 minutes.

- 5. It can automatically identify whether a groove exists and its size, automatically matching welding parameters and groove welding positions.

Product Parameters
Equipment Model TJH900KB/KD TJH1200KB/KD TJH1600KB/KD
Equipment Application For parametric fully automatic welding of tower leg main welds For parametric fully automatic grade weld welding of tower leg main welds For parametric fully automatic welding of tower leg main welds
Processing Range (mm) 300*300*300-900*900*900 300*300*300-1200*1200*1200 300*300*300-1600*1600*1600
Equipment Composition 6-axis robot, 2-axis CNC positioner 6-axis robot, 2-axis CNC positioner 6-axis robot, 2-axis CNC positioner
Programming Method Parametric programming, fully automatic welding Parametric programming, fully automatic welding Parametric programming, fully automatic welding
Welding Accuracy (mm) ± 0.5 ± 0.5 ± 0.5
Number of Worktables 1 1 1
Base Plate Thickness (mm) ≤60 ≤100 ≤100
Worktable Load Capacity (KG) 1000 1500 2500
Rotation Speed (m/min) 46 46 46
Welding Machine Model Aotai 630:KB/OTC-MB500-D-ARC:KD Aotai 630:KB/OTC-MB500-D-ARC:KD Aotai 630:KB/OTC-MB500-D-ARC:KD
Welding Wire Diameter (mm) 1.2 1.2 1.2
Welding Torch Cooling Method Water-cooled Water-cooled Water-cooled
Overall Machine Dimensions (mm) 2200*2600*2200 2600*3000*2600 3200*3400*3000

 

Equipment Model TJH1200KB-2/KD-2 TJH1600KB-2/KD-2
Equipment Application For parametric fully automatic welding of tower leg main welds with dual positioners For parametric fully automatic welding of tower leg main welds
Processing Range (mm) 300*300*300-1200*1200*1200 300*300*300-1600*1600*1600
Equipment Composition 6-axis robot, 2 sets of 2-axis CNC positioners 6-axis robot, 2 sets of 2-axis CNC positioners
Programming Method Parametric programming, fully automatic welding Parametric programming, fully automatic welding
Welding Accuracy (mm) ± 0.5 ± 0.5
Number of Worktables 2 2
Base Plate Thickness (mm) ≤100 ≤100
Worktable Load Capacity (KG) 1500 2500
Rotation Speed (m/min) 46 46
Welding Machine Model Aotai 630:KB/OTC-MB500-D-ARC:KD Aotai 630:KB/OTC-MB500-D-ARC:KD
Welding Wire Diameter (mm) 1.2 1.2
Welding Torch Cooling Method Water-cooled Water-cooled
Overall Machine Dimensions (mm) 4600*3000*2600 6100*3400*3000