en.Wedoany.com Reported - German manufacturer Roemheld has introduced the new R-MAG electro-permanent magnetic clamping system. This system features a thin plate thickness, integrated clamping force display, and replaceable magnetic poles. The R-MAG system can fully automatically and deformation-free secure injection molds of various sizes and geometries within seconds. Its uniform magnetic clamping surface ensures an even distribution of clamping force, holding the mold securely even during a power outage. The system is equipped with an 8-inch color touchscreen display and an integrated remote maintenance module via VPN or an external WiFi router.

The R-MAG system offers an optional integrated clamping force display to enhance process safety. During operation, temperature sensors, position switches, and magnetic flux measurement sensors continuously monitor the system. The replaceable magnetic poles simplify maintenance, helping to minimize downtime. The R-MAG system is suitable for automatically securing various tools on injection molding machines and forming presses for sheet metal processing. In its standard configuration, it is designed for plate thicknesses of 55 mm and operating temperatures up to 150°C. For smaller machines, a version with a 38 mm plate thickness is available. Roemheld, in collaboration with European partners, custom-designs and develops electro-permanent magnetic clamping systems based on customer requirements.
In the field of plastic injection molding, Roemheld's R-MAG system has already been implemented in practical production. One company uses an R-MAG system with an 800×700 mm clamping plate area on a 160-ton Wittmann-Battenfeld injection molding machine. The magnetic clamping force is designed to be effective on tools regardless of their size or geometry. This has allowed the new user to reduce changeover times and stabilize the production process without the need to standardize their tools.
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