Bayou Metals Opens Dedicated Production Line in the U.S. to Support HII Unmanned Surface Vessel Production
2026-06-10 13:41
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en.Wedoany.com Reported - Bayou Metal Supply & Manufacturing LLC has launched a dedicated production line at its facility in Slidell, Louisiana, to support the accelerated production of HII's Romulus unmanned surface vessel. The line performs precision cutting, bending, welding, and assembly of major aluminum structural components, forming them into complete units that are then shipped to Breaux Brothers Enterprises in Loro, Louisiana, for integration into the Romulus hull.

Bayou Metals supplies marine-grade aluminum alloys and provides dedicated manufacturing capabilities aligned with the Romulus production schedule. HII stated that this arrangement aims to shorten material lead times and complete most pre-assembly work before components arrive at the shipyard, thereby improving production efficiency and repeatability across multiple construction sites. Andy Green, Executive Vice President of HII and President of the Mission Technologies division, noted that as the transition from prototype to production occurs, partners like Bayou Metals are critical for rapidly delivering capabilities at scale, and their combination of material supply and advanced manufacturing strengthens the production model, reduces risk, and accelerates the delivery of Romulus to the fleet.

HII recently announced plans to build an additional four Romulus 151-class vessels through Breaux Brothers, in addition to one already under construction, a move the company described as a rapid transition to initial low-rate production. William Stout, CEO of Bayou Metal, stated that the company is proud to continue its long-term relationship and support for industry leaders such as HII and Breaux Brothers, adding that the company remains committed to providing world-class service, quality materials, and trusted partnerships in the maritime and shipbuilding sectors for years to come. HII indicated that this expanded industrial arrangement also supports the broader growth of the U.S. shipbuilding base by increasing manufacturing capacity and skilled workforce development along the Gulf Coast.

The U.S. Navy is seeking to rapidly expand its unmanned vessel fleet and recently selected HII's Romulus as one of seven platforms to enter sea trials as part of the Medium Unmanned Surface Vessel program. Romulus is a modular, AI-enabled series of unmanned surface vessels designed for missions including intelligence, surveillance, and reconnaissance, mine countermeasures, strike operations, anti-unmanned systems, and the launch and recovery of unmanned underwater vehicles and drones. HII describes the platform as specifically designed for mass production, with a common manufacturing and autonomy baseline scalable to multiple vessel types. Green stated that Romulus represents a shift in how unmanned capabilities are delivered to the fleet, and the company is combining shipbuilding experience, scalable manufacturing, proven autonomy, and industry partnerships to rapidly transition from prototype to operational deployment.

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