en.Wedoany.com Reported - igus has introduced its new horizontal e-tract DC overhead cable guidance system, designed to improve the operational performance of charging stations and protect infrastructure. This solution involves installing guide channels above vehicles or integrating them into existing structures, allowing cables to be controlled by an electric system, delivering the connector to the user's hand when charging begins. The system eliminates cables on the ground, reducing the risk of wear, accidental crushing, and damage to charging infrastructure, while freeing up operational space around the vehicle, helping to minimize downtime caused by cable issues.

Francisco Martínez, Head of igus Spain's Energy Chain Systems, stated that cables are no longer dragged on the ground, thereby reducing the risk of failure and avoiding damage from collisions when vehicles pass or operate. With the increasing adoption of DC ultra-fast charging systems (MCS), cable weight has significantly increased; in some cases, the copper cross-section and insulation required to support high power can make cables weigh up to 4 kilograms per meter. Repeatedly handling these cables can cause inconvenience and even lead to physical strain. The system, with its automatic lowering function for the connector, greatly reduces the force required during connection, improving the driver's ergonomic experience. Martínez added that with the automatic lowering system, it is now easy to connect heavy charging cables to vehicles, making the charging process more ergonomic and attractive.

In terms of safety, the increase in copper cable theft at charging stations has become a growing concern for operators and installers. Since the overhead system remains retracted and difficult to access when not in use, it increases the difficulty of reaching the cables and reduces their exposure. This feature is particularly important in environments such as gas stations, logistics facilities, ports, or underground parking lots.