en.Wedoany.com Reported - The first intelligent assembly production line for active suspension actuators with complete independent intellectual property rights in China, jointly developed by Zhongke Motong (Changzhou) Intelligent Manufacturing Co., Ltd. and Xijian, has recently passed all acceptance reviews. The equipment has been packaged, loaded, and shipped to the customer's production base, and is about to be put into operation. This production line aims to fill the gap in China's independent mass production equipment for high-end active suspension core components.
Active suspension actuators are core precision components of intelligent chassis and electronically controlled suspension systems. Their performance directly affects vehicle ride comfort, handling stability, and advanced driver-assistance system compatibility. The high-precision assembly, online inspection, and full-process digital production lines for high-end actuators have long relied on overseas complete sets of equipment, resulting in high equipment procurement and operation costs, as well as external constraints on process customization and technological iteration. This has become a major bottleneck for Chinese OEMs and component manufacturers in advancing the mass production of high-end suspensions. The production line jointly developed by Zhongke Motong and Xijian has solved this problem.
Based on its technical expertise in the intelligent manufacturing of core automotive chassis components, the Zhongke Motong project team independently completed the overall production line scheme design, mechanical structure development, control system programming, visual positioning inspection, and data traceability platform construction. The entire set of software and hardware possesses independent intellectual property rights. During the R&D phase, the team conducted simulation iterations and workstation joint debugging to address the process challenges of multiple actuator parts, overcoming several process links such as micron-level assembly alignment, multi-process synchronous coordination, and batch consistency control. This assembly production line achieves full-process automated operation of components.
The Xijian acceptance expert team, based on the technical agreement and industry mass production standards, verified various indicators including workstation operation accuracy, repeated assembly consistency, inspection pass rate, continuous no-load and loaded stability, safety protection system, and digital interface capability. The measured performance exceeded the standards stipulated in the contract, and the production line passed the final acceptance in one go. After the production line is put into operation, it is expected to reduce labor input, stabilize product yield, shorten the ramp-up period for new product mass production, and completely resolve long-standing pain points such as slow after-sales response and limited customization modifications.
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