From the West-East Gas Pipeline to the Central Asia Pipeline: Consen Shares Nationally Produced Systems to Define a New Height in Predictive Operation and Maintenance for Smart Pipeline Networks

en.Wedoany.com Reported - Against the backdrop of the era's deep integration of global energy structure transformation and the digital revolution, the intelligent upgrading of the oil and gas storage and transportation industry has become a core engine for safeguarding national energy security and advancing the "dual carbon" goals. As a leading enterprise that has been deeply engaged in process industry automation and control for nearly 30 years, Consen Shares has deeply participated in the construction of multiple national strategic pipeline networks, from the West-East Gas Pipeline to the Shaanxi-Beijing Pipeline. Consen is using digital and intelligent means as an engine to drive a systemic transformation of the industry's operation and maintenance model from "passive response" to "active prediction."

I. Strong Alliance to Build a Nationalization Highland for Storage and Transportation Industrial Control.

Against the backdrop of the country vigorously advancing the autonomous and controllable development of critical infrastructure, Consen Shares and the National Pipeline Network Storage and Transportation Technology Company recently held in-depth business exchanges.

Consen Shares' independently developed nationally produced DCS system TSxElite and APL technology solution have been successfully applied at the Inner Mongolia Tuoketuo Natural Gas Compressor Station of the National Pipeline Network Group. This station is an important hub of the Shaanxi-Beijing Line IV and shoulders the important task of transporting more than 27 million cubic meters per day to the capital and surrounding areas.

This successful case not only solved the actual needs of the Tuoketuo Compressor Station, but also set an industry benchmark for the promotion and application of APL technology in the national energy industry. Through intelligent operation and maintenance and predictive maintenance, Consen has brought a qualitative leap to the operational efficiency and safety of the compressor station.

The core highlights of this solution include:

Intelligent operation and maintenance management: The instrument access adopts a management-control separation design, effectively isolating the impact of operation and maintenance management data on controller load and ensuring system operational stability.

Network security assurance: A rigorous security authentication mechanism is adopted to prevent intrusion by abnormal nodes and comprehensively enhance network security.

Efficient implementation and precise commissioning: On-site equipment achieves high-quality installation and precise commissioning, ensuring efficient project commissioning.

II. Going International, Letting "Chinese Wisdom" Escort the "Silk Road National Vein."

Consen Shares' technical strength not only serves domestic backbone pipeline networks, but has also gone abroad to serve "Belt and Road" energy cooperation. On transnational energy corridors such as the Central Asia Natural Gas Pipeline operated by China National Oil and Gas International Pipeline Company, Consen has tailor-made a predictive maintenance service system for compressor units.

Traditional energy operation and maintenance relies on threshold alarms, regular inspections, and other methods, making it difficult to cope with the risk challenges of overseas projects spanning multiple countries and complex terrain. Through technological innovation, Consen has achieved the transformation from "post-failure repair" to "pre-failure prediction."

● Integrate multi-dimensional monitoring data of core equipment to build a full-dimensional intelligent monitoring and diagnosis system of "equipment-pipeline-system"

● Relying on AI prediction models, it can provide accurate early warnings 72 hours before failures occur, replacing traditional analysis systems and reducing false alarm rates

● Through intelligent optimization scheduling and AI service assistants, it provides immediate fault handling solutions and shortens the average fault handling time.

This cooperation successfully established China's first cross-border long-distance pipeline control generative intelligent agent cluster, significantly improving operation and maintenance efficiency and reducing operation and maintenance costs and the risk of unplanned downtime.