High-alloy forged liners represent a cutting-edge technological product in the field of wear-resistant spare parts for modern industry. They employ an advanced manufacturing process that perfectly combines high-toughness, high-hardness forged alloy with lightweight, highly wear-resistant natural rubber, delivering a synergistic effect of "combining rigidity with flexibility" and achieving overall performance far exceeding that of traditional single-material liners.
Product Advantages
1. Long service life: Their wear resistance far exceeds that of traditional cast alloy materials, extending liner service life by 1–2 times and thereby significantly reducing replacement frequency.
2. Improved SAG mill throughput: Custom-designed characteristic liners are tailored for each mill, providing all-around wear protection that significantly enhances equipment performance—achieving a 3%–5% increase in throughput and effectively extending stable mill operation time.
3. Reduced energy consumption: Slow wear allows the ideal high-efficiency grinding structure to be maintained continuously, improving grinding efficiency; the overall liner weight is reduced by 20%–30%, lowering energy consumption by 3%–7%.
4. Stable operation: The forged liner material has few forging defects, good strength and toughness, and high reliability. The liners will not fracture during use, reducing equipment maintenance frequency and downtime while also reducing operational risks at the concentrator.
5. Easy installation and removal: The liner material has few forging defects, good strength and toughness, and high reliability. The liners will not fracture during use, reducing equipment maintenance frequency and downtime while also reducing operational risks at the concentrator.
