Bystronic Launches ByLoader Flex Automatic Loading and Unloading System
2026-06-15 16:10
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en.Wedoany.com Reported - Bystronic has launched the ByLoader Flex, an automatic laser loading and unloading system designed for sheet metal processing automation, featuring upgrades in material flow solutions, layout options, and production line integration capabilities.

In terms of material handling, the ByLoader Flex can operate three pallets simultaneously. Two of these pallets are used for raw materials, doubling the automated handling capacity; the third pallet can be used for placing separation films, which are automatically inserted between every two cut semi-finished parts to prevent surface scratches or contamination on the sheets. This is suitable for stainless steel, aluminum plates, and applications with high surface quality requirements. The system is equipped with full-format adaptive functionality, where vacuum suction cups are independently controlled to adjust the suction position and quantity based on sheet dimensions, enabling the gripping of sheets of various sizes without requiring manual adjustments when switching between different orders. The newly added large-part recognition and sorting function can interface with bending, welding, and logistics systems, reducing manual intervention.

The ByLoader Flex offers multiple layout configurations. The T-type layout places loading and unloading on opposite sides, with a cantilever that can extend 800 mm to facilitate forklift access; the S-type layout performs loading and unloading on a single side, suitable for narrow and long spaces; the P-type layout is designed for corners or compact areas; the F-type layout enables bidirectional separation, facilitating integration across multi-equipment production lines. The system features a fully open table design with no obstructions around the machine tool, making it easier to maintain and handle urgent order insertions or emergency material changes.

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The ByLoader Flex supports pre-assembly and testing before shipment, with the entire machine packaged and transported as a unit. On-site installation and connection can shorten the commissioning cycle. The system is equipped with an intelligent control system, mechanical structure, and operator interface to support increased single-machine productivity or production line layout.

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