Methanation Catalyst SCST-241 with New Promoters, High Temperature Resistance, High Space Velocity
- Application
SCST-241 methanation catalyst is used for the process of converting CO, CO2 and H2 in synthesis gas such as natural gas, coke oven gas and coal gas into CH4. It is mainly used for deep purification to make CO+CO2 in the gas ≤10ppm. After modification, it is also suitable for units synthesizing CNG, LNG, etc. with coal and coke oven gas as feedstock, with a conversion rate of more than 99.9999%. The main reactions are as follows:
CO+3H2= CH4+H2O -206.2 kJ/mol
CO2+4H2 = CH4+2H2O -165 kJ/mol
- Product Technical Specifications
|
Main Physicochemical Properties |
Model |
SCST-241 |
|
Appearance |
Gray-black spheres |
|
|
Specification |
Φ4.5~5.5 mm 、Φ3.0~4.0 mm |
|
|
Main Components |
NiO-promoter A-promoter B-promoter C |
|
|
Main Operating Conditions |
Outlet CO+CO2 |
≤10 ppm |
|
Operating Space Velocity |
≤ 10000 h-1 |
|
|
Pressure |
0.5~32.0 MPa |
|
|
Operating Temperature |
230~430℃ |
Catalysts of other sizes or shapes can also be provided according to user requirements
- Application Fields
Deep purification units for CO+CO2 in natural gas to synthesis hydrogen and hydrogen production;
Deep purification units for CO+CO2 in coke oven gas to synthesis ammonia and hydrogen production;
Deep purification units for CO+CO2 in catalytic dry gas and coking dry gas;
Deep purification units for CO+CO2 in oilfield gas, refinery gas, naphtha, etc. as feedstock;
Coal, coke oven gas, etc. to LNG, CNG units.
- Catalyst Characteristics
Short reduction time, gas can be introduced in 22 hours, saving reduction time and reducing energy consumption;
Resistant to high pressure and high space velocity, the space velocity can reach 15000h-1 under 32MPa pressure;
New promoters added, high conversion rate, good low-temperature activity, outlet generally lower than 5ppm;
The body does not contain physical water, low volume shrinkage rate, low strength decline rate after reduction.
- Packaging, Storage and Transportation
The finished catalyst is packed in plastic drums or iron drums lined with plastic bags. During transportation and storage, it must be protected from moisture, fire, inverted placement and strictly prohibited from chemical contamination. Rolling or impact is strictly prohibited during handling; when stored outdoors, place sleepers at the bottom and cover with canvas for rain protection; it can also be packed in ton bags according to user requirements.
- Partial Application Performance
|
Unit Name |
Unit Condition |
Unit Scale |
|
Sichuan Meifeng Chemical Industry Co., Ltd. |
Natural gas to synthesis ammonia |
200,000 tons/year synthesis ammonia |
|
Henan Zhongyuan Dahua Group Co., Ltd. |
Natural gas to synthesis ammonia |
300,000 tons/year synthesis ammonia |
|
Shandong Lianmeng Chemical Co., Ltd. |
Coal to synthesis ammonia |
2x240,000 tons/year synthesis ammonia |
|
Shandong Dongping Ruixing Chemical Company |
Coal to synthesis ammonia |
700,000+300,000+150,000 tons/year synthesis ammonia |
|
Hubei Shuanghuan Science and Technology Stock Co., Ltd. |
Coal to synthesis ammonia |
200,000+120,000+100,000 tons/year synthesis ammonia |
|
Hubei Sanning Chem_Industry Co., Ltd. |
Coal to synthesis ammonia |
520,000+550,000 tons/year synthesis ammonia |
|
Yangmei Group Fengxi Linyi Company |
Coal to synthesis ammonia |
200,000 tons/year synthesis ammonia |
|
Shanxi Lubao Xinghai Chemical Company |
Coke oven gas to synthesis ammonia |
120,000 tons/year synthesis ammonia |
|
Shanxi Lu'an Coal Coking Company |
Coke oven gas to synthesis ammonia |
120,000 tons/year synthesis ammonia |
|
Export: South Asia, Middle East, Europe, Americas |
||
