en.Wedoany.com Reported - Yorkshire steel structure specialist Tadweld has designed and installed bespoke access platforms and steelwork for global beverage solutions provider Refresco at its Pontefract facility, enhancing safety and operational efficiency. The project involved complex upgrades, ensuring safe and practical access to both new and existing equipment while maintaining production continuity.
Following a production line upgrade, Refresco required a tailored solution to support engineer access to multiple areas of the plant. Tadweld delivered a range of custom platforms, staircases, and modifications, with one key filling access installation completed in just two weeks—from initial site survey and material procurement to final installation. The rapid delivery minimized disruption and eliminated downtime, while maintaining high safety standards throughout the process.
The project presented several technical challenges, including real-time design adjustments based on third-party drawings, the installation of a large multi-staircase crossover between conveyor systems, and the relocation of existing structures without halting production. Tadweld also developed an innovative solution for accessing a new filling unit, despite its final position only being confirmed during installation.
To overcome these challenges, Tadweld worked closely with the project and site teams to optimize layouts and iterate designs for the best outcome. Existing walkways were modified to improve workflow efficiency, and high-level platforms were repositioned to accommodate a new packaging line—requiring precise calculations, the fabrication of new components, and seamless integration with existing structures.
Careful coordination of the fabrication and installation schedule, combined with detailed site assessments and strict adherence to safety procedures, ensured all work was completed efficiently and safely. The result is a flexible, future-proof access system that supports ongoing operations while allowing for further modifications as production evolves. The delivery of multiple complex installations caused minimal operational disruption, and the final access solution was completed within a tight project timeline.
Chris Houston of Tadweld said: "We are proud to have supported Refresco on a project that demanded both precision and flexibility. Working within a live production environment always introduces additional complexity, but through close collaboration and meticulous planning, we were able to deliver a safe and efficient access solution without compromising operations. The speed and adaptability of our team were key to the project's success." Richard Marsh, Engineering Project Manager at Refresco, said: "Working with Tadweld was a seamless experience from start to finish. They quickly delivered a safe and efficient access solution with minimal disruption to production. Their flexible approach and professionalism made a real difference, and we are extremely pleased with the outcome."
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