YJLHV YJLHV22 Aluminum Alloy Cable

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China
No.6, Songshan Avenue, Pingyuan Demonstration Zone, Xinxiang City, Henan Province
0373-7107188
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Product Introduction

Aluminum Alloy Cable · Product Introduction

Aluminum alloy cable is a new type of power cable using AA8000 series aluminum alloy (such as AA8030, AA8076) as the conductor, manufactured through special compact stranding and annealing processes. It typically uses cross-linked polyethylene (XLPE) as insulation and polyvinyl chloride (PVC) or polyolefin as the sheath. It is not a "pure aluminum cable," but rather aluminum alloyed with copper, iron, magnesium, rare earth elements, etc. While retaining the advantages of aluminum being "lightweight and inexpensive," it significantly improves the critical shortcomings of pure aluminum—poor creep resistance, loose connections, and susceptibility to fracture—making it the leading "aluminum-for-copper substitution" product in low-voltage power distribution.

Model

Name

Installation Application

YJLHV

XLPE insulated PVC sheathed aluminum alloy power cable

Cable tray, conduit, indoor and outdoor fixed installation

YJLHV22

Steel tape armored aluminum alloy power cable

Direct burial, compression-resistant applications

YJLHV62

Aluminum alloy interlocked armored aluminum alloy power cable

Surface mounting without cable tray, eddy current prevention

YJLHV72/73

Steel wire armored aluminum alloy power cable

Vertical installation, long-span applications

ZR-YJLHV

Flame-retardant aluminum alloy power cable

Locations with building fire protection requirements

WDZ-YJLHV

Low-smoke zero-halogen flame-retardant aluminum alloy power cable

Subways, hospitals, high-rise buildings and other densely populated areas

VLHV

PVC insulated aluminum alloy power cable

Low-voltage power distribution

Applicable Standards

  • GB/T 31840.1-2015 "Aluminum alloy core extruded insulated power cables for rated voltages from 1 kV to 35 kV" (Core national standard)

  • GB/T 12706-2020 "Extruded insulated power cables and their accessories for rated voltages from 1 kV to 35 kV"

  • GB/T 19666-2019 "General rules for flame retardant and fire resistant wires and cables or optical cables"

  • GB/T 29920-2013 "Rare earth high iron aluminum alloy rod for electrical purposes"

  • NB/T 42077​ Dedicated standard for aluminum alloy cables

  • GB 31247-2014 "Classification of combustion performance for cables and optical cables"

  • GB 50217-2022 "Code for design of cables in electric power engineering" (Selection basis)

Product Parameters

Key Electrical and Mechanical Parameters

Item

Parameter

Rated voltage U₀/U

0.6/1kV (Low voltage); Medium voltage options: 8.7/10kV, 26/35kV

Maximum conductor operating temperature

90℃ (XLPE insulation)

Short-circuit temperature (≤5s)

≤ 250℃

Operating ambient temperature

-40℃ ~ +90℃

Installation ambient temperature

≥ 0℃

Conductor conductivity

≥61.0% IACS

Conductor elongation

≥30%

Creep resistance

300% of pure aluminum

Minimum bending radius

Unarmored: Multi-core ≥15D, Single-core ≥20D
Armored: Multi-core ≥12D, Single-core ≥15D

Power frequency withstand voltage

3.5kV / 5min without breakdown (0.6/1kV class)

Number of cores

1, 2, 3, 4, 5 cores and 3+1, 4+1, 3+2 cores; 10~1000 mm²


Key Comparison with Copper Core Cable

 

Comparison Item

Copper Core Cable (YJV)

Aluminum Alloy Cable (YJLHV)

Pure Aluminum Cable (YJV Aluminum Core)

Conductivity (% IACS)

100%

61%

61%

Cross-section for same ampacity

Baseline

Requires 1.1~2 size increases

Requires 1.5~2 size increases

Density

8.9 g/cm³

2.7 g/cm³

2.7 g/cm³

Weight for same ampacity

Baseline

Approximately 50% of copper cable

Approximately 50% of copper cable

Tensile strength

High

Relatively high (30% higher than pure aluminum)

Low (approximately 40% of copper)

Creep resistance

Excellent

Close to copper (300% of pure aluminum)

Poor

Elongation

High

≥30%

Approximately 15%

Procurement cost

Baseline

30%~50% lower than copper cable

Lowest

Connection reliability

High

High (requires matching copper-aluminum transition lugs)

Low (prone to loosening)

Corrosion resistance

Good

Excellent (dense oxide film)

Fair

Installation convenience

Moderate

Easy (small bending radius)

Easy but prone to fracture