en.Wedoany.com Reported - The food and beverage industry imposes stringent performance requirements on spare parts, with filling and packaging lines operating under constant high loads, frequent cleaning, and high-speed conditions year-round. Morsan, a specialist manufacturer of spare parts and functional components for this sector, has partnered with the Lehvoss Group to integrate additive manufacturing into daily operations, replacing traditional inventory management with a digital spare parts model. The approach involves building a digital model library, storing components as three-dimensional data, and printing them on demand, rather than warehousing thousands of physical parts in advance.

The foundation of this digital spare parts system is the Luvocom 3F series of high-performance materials. These compounds, specifically developed for additive manufacturing, deliver consistent batch-to-batch uniformity, high interlayer bonding strength, and chemical and thermal resistance tailored from base materials such as PET, PA, and PPS. When faced with the mechanical stress, cleaning agent corrosion, and abrasion from 24/7 non-stop operation common in filling equipment, printed components like gears and guide elements perform equally well. Morsan's experience shows that through targeted redesign, not only can spare part service life be extended, but functional performance can also be improved, often proving more economical than traditionally machined originals in small batch production.
Currently, Morsan has put hundreds of digital spare parts into practical application, including conveyor belt gears, sliding guide plates, bottle grippers, clamping jaws, adjustable shaft guides, as well as pushers and rejectors for beverage can handling. The company emphasizes that additive manufacturing here is no longer a pilot project, but a firmly established component of production maintenance and spare parts supply.
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