Wedoany.com Report-Dec. 21, Mantel Capture, a specialist in energy-efficient carbon capture solutions, has launched a front-end engineering design (FEED) study for a commercial-scale carbon capture project in collaboration with a Canadian oil and gas producer. The effort receives support from Alberta Innovates and focuses on incorporating Mantel's molten borate system into existing steam-assisted gravity drainage (SAGD) facilities in central-western Canada. The installation is projected to capture around 60,000 tons of CO₂ annually while producing 150,000 tons of high-pressure steam.

Cameron Halliday, Mantel co-founder and CEO, said: "Our molten borate system eliminates energy inefficiencies to maximize returns, making our approach to capture technically feasible and economically viable at every scale. For post-combustion capture applications in particular, traditional carbon capture systems can disrupt critical industrial processes and operate at an energy loss. Mantel's technology gives industry a practical, profitable way to reduce emissions at scale while modernizing operations for the energy systems of tomorrow."

Mantel's molten borate technology operates at high temperatures as a liquid, integrating seamlessly with processes such as boilers or heat recovery steam generators. It captures CO₂ while converting recovered heat into usable steam, creating a closed thermal cycle that minimizes waste. This method achieves a 97% reduction in energy losses compared to conventional approaches and delivers a CO₂ stream with 99.9% purity, suitable for storage or further use without extra processing.

The project represents a substantial increase in scale from Mantel's ongoing demonstration at Kruger Inc.'s Wayagamack pulp and paper mill in Quebec, which targets 2,000 tons of CO₂ capture per year. The Canadian initiative highlights the adaptability of the technology to challenging industrial sectors.

Mantel collaborates with numerous partners across heavy industries, including cement, steel, and chemicals, as well as power generation and data centers. Previous announcements noted investments from entities such as Shell Ventures, Eni, and BP.

By addressing energy penalties common in traditional capture methods, Mantel's system offers an integrated solution that maintains operational efficiency while lowering emissions. The design supports direct application in high-temperature environments, recovering heat that would otherwise be lost.

This FEED study advances practical deployment options for carbon management in oil sands operations, where steam generation plays a central role. Successful outcomes could provide a model for broader adoption in similar facilities.

The collaboration with Alberta Innovates facilitates technical validation and alignment with regional priorities for sustainable resource development. As the study progresses, it will refine engineering details to ensure optimal integration and performance.

Mantel's approach emphasizes economic viability alongside environmental benefits, enabling industries to meet reduction targets without compromising productivity. The growing portfolio of projects and partnerships demonstrates increasing interest in advanced capture technologies capable of scalable, cost-effective implementation across diverse applications.