en.Wedoany.com Reported - China's first 10,000-unit-level embodied intelligent robot super factory in the Beijing-Tianjin-Hebei region (Lingyi Intelligent Manufacturing Beijing Embodied Intelligent Super Factory) has recently commenced large-scale operations. The factory's annual production capacity will gradually ramp up, with an expected capacity of 500,000 units by 2030.
In terms of manufacturing capabilities, the factory covers the full-chain manufacturing service from core components and modules to complete machine assembly and testing, allowing customers to achieve "turnkey" mass production without coordinating among multiple suppliers. The module automatic assembly line adopts force-vision dual-guided precision assembly, with a changeover time of less than 15 minutes. It can rapidly replicate modular production lines based on market demand, supporting mixed-model production. The industry's first complete machine final assembly automatic flow line achieves beat-by-beat assembly of components such as "lower limbs, torso, head, and arms," with 10 assembly stations featuring freely adjustable angles and heights, equipped with multi-model auxiliary assembly devices.
In terms of the testing system, the factory is equipped with an industry-leading, highly flexible automated embodied robot testing system. The complete machine circular overhead rail testing line is an industry first, capable of simultaneously carrying 6 to 12 robots, which sequentially pass through functional, motion, communication, and safety testing stations without the need for secondary handling. During testing, real-world conditions such as grasping and walking can be simulated to dynamically verify the performance boundaries of the complete machine. The system employs a DC motor drive with an energy recovery system, achieving approximately 25% energy savings compared to traditional lines.
In terms of quality management, the factory has developed its own MES, WMS, and QMS systems across all stations, enabling full-process digital traceability from material entry to final testing. The torque of every screw, the calibration data of each joint module, and the motion curve of every complete machine are all bound to a unique product SN code. Through cloud-based data closed-loop and AI root cause analysis, quality closed-loop optimization can be completed within 24 hours. The Beijing Super Factory houses an embodied intelligent testing center, establishing five major professional testing matrices: precision structure testing, electronic and electrical testing, environmental simulation testing, safety compliance testing, and reliability verification, ensuring full-chain quality assurance from R&D verification to mass production delivery.
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